During the current period the complex of works at Jareskivski, Globinski, Zhdanovski sugar factories of Ukraine is carried out

Seminar theme: "Effective chemical company's resources KEBO for a sugar industry".

Representatives of company "KEBO" have acted with reports:

Firm KEBO – the biggest manufacturer of antifoaming products in Europe. Short history of development of firm till today.
Lecturer – Josef Gryc, The director of East direction of company "KEBO".
KEBO-DS – the productive preparation warning adjournment of a scum on the heating surface of evaporating station.
Lecturer – Zbigniew Krynicki, company "KEBO" service-engineer in Russia.
Modern antifoaming agent for a sugar industry.
Lecturer – Zbigniew Krynicki, company "KEBO" service-engineer in Russia.
KEBOSOL CA – the preparation lowering viscosity of fullmasse and improving work of vacuum-devices.
Lecturer – Zbigniew Krynicki, company "KEBO" service-engineer in Russia.
Modern methods of chemical clearing of evaporating station and heaters method "KEBO", reducing total of used chemicals.
Lecturer – Zbigniew Krynicki, company "KEBO" service-engineer in Russia.

From company "Теплоком", the official representative "КЕBО" in Russia, with the report "Results of use of antisludge agent KEBO-DS at sugar factories of Russia experts of company "Teplocom" in a season 2009" has acted Roman Taran.

Discussion of reports has passed in pleasant working atmosphere.

IX International sugar forum passed from June, 15 till June, 17th, 2010 in the exhibition centre "Kursk Korensky fair" in Kursk area (Russia).

In forum work have taken part more than hundred companies from the CIS countries and 18 foreign countries: manufacturers and suppliers of the process equipment, the technological means used by manufacture of sugar, profile high schools, sugar industry scientific research institutes, the engineering organisations.

The program of IX International sugar forum was very sated. For three days of work participants of a forum have visited a round table "Investment appeal of sugar agrarian and industrial complex – realities and prospects", a seminar "Experience of modernisation of domestic sugar factories", the international conferences "Modern methods of cultivation of a sugar beet" and "Modernization of sugar factories – modern technologies and the equipment".

Within the limits of the forum program IX International specialised exhibition "Sugar business" has taken place.
At an exhibition following sections have been presented:

Sugar factories, agroholdings, the trading sugar companies;
The equipment for sugar factories, sugar "know-how", designing;
Seeds, fertilizers, protection frames of plants, technologies of cultivation of a sugar beet, agricultural machinery;
Financing, investments, an infrastructure of sugar business.

Traditionally within the limits of a forum winners of competition "the Best свеклосеющее an economy of 2009" and "the Best sugar factory of Russia of 2009" have been awarded.

Building of a complex of treatment facilities for clearing of industrial and household drains of the enterprises is finished:

Factory of the frozen food half-finished products company "Polissia";
Housing and communal services of "Pobut" of Zherdivskaia village council.

The complex designed capacity makes 600 m³ of drains a day.

This engineering complex is unique not only for Ukraine, but also on the scale of all post-Soviet territory. Uniqueness of object consists as in application of original technological and engineering decisions, and in rates of designing and the building, carried out in difficult hydro-geological and weather conditions.

"Kobeliatski sugar factory"

"Zhdаnivski sugar factory"

"Yareskivski sugar factory" (Poltava area);
"Kobeliatski sugar factory" (Poltava area);
"Zhdаnivski sugar factory" (Vinnytsia area).

On the basis of materials of inspection and the calculations executed under original computer programs:

Parametres of work of existing schemes of factories are defined;
Reserves on economy of heat power resources and improvements of quality of production with the greatest possible use of the existing equipment are revealed;
Recommendations about modernisation of the basic branches of factories are developed;
Perspective actions for the further development of the enterprises in a direction of increase in productivity and improvement of technical and economic indicators of work are developed.

The part of the recommended actions has been entered at Jaresksvski and Kobeliatski sugar factories already in a season of 2009 that has given the chance to reduce specific power consumptions by finished goods unit considerably.

The project of reconstruction of drying department and automation of process of drying of sugar is developed.
The design documentation on manufacturing of scrubbers of Venturi is developed.
Dismantle of the out-of-date equipment is executed.
Delivery of scrubbers of Venuri, exhaust fan, the equipment for clearing of dusty air, the equipment for automation is executed.
2 scrubbers of Venturi, exhaust fan and other process equipment are established.

Works on installation of scrubbers of Venturi
Installation of air pipes of dusty air, air pipes before a dryer, an exhaust fan after a sugar dryer is executed.

Installation of air pipes of dusty air Exhaust fan installation
Reconstruction of unloading chambers of drums of drying of sugar for the purpose of their increase is executed.
The complex of works on automation of drying department is executed.

Installation works on introduction of the scheme of automation
Starting-up and adjustment works and equipment start are spent to operation.

As a result of a complex of works on modernisation of drying department productivity of a complex of drying is increased to 1500 tons of sugar a day and the planned indicators of work of department are received.

Since 2004 company "Teplocom" is the official representative in Russia all spectrum of production of chemical reagents of trade mark KEBO of concern Keller& Bohacek& Co. KG (Düsseldorf, Germany).
The wide assortment of chemical production КEВO is intended for use in a sugar industry at all stages of processing of a beet and reception of a ready product – granulated sugar.
In 2009 we co-operate with many sugar factories of the Russian Federation, namely:

Group of companies "RUSAGRO-SAKHAR"
	♦ 'Open Society "Valuykisakhar" (the Belgorod region) Planned productivity in 2009 – 4800 tons of a beet a day. Actual productivity in 2009 – 5000 tons of a beet a day. Preparation volume – 560000 tons of a beet for a season.
	♦ Volokonovsky sugar factory of Open Society "NIKA" (the Belgorod region) Planned productivity in 2009 – 3500 tons of a beet a day. Actual productivity in 2009 – 4000 tons of a beet a day. Preparation volume – 400000 tons of a beet for a season.
	♦ Chernjansky sugar factory of Joint-Stock Company "Kristall-Bel" (the Belgorod region) Planned productivity in 2009 – 3500 tons of a beet a day. Actual productivity in 2009 – 4000 tons of a beet a day. Preparation volume – 250000 tons of a beet for a season.
	♦ Open Society "Znamensky sugar factory" (the Tambov region) Planned productivity in 2009 – 4500 tons of a beet a day. Actual productivity in 2009 – 5000 tons of a beet a day. Preparation volume – 550000 tons of a beet for a season.
	♦ Open Society "Zherdevsky sugar factory" (the Tambov region) Planned productivity in 2009 – 3500 tons of a beet a day. Actual productivity in 2009 – 4000 tons of a beet a day. Preparation volume – 500000 tons of a beet for a season.
Group of companies "PRODIMEKS-HOLDINGS"
	♦ Joint-Stock Company "Uspensky sakharnik" (Krasnodar territory) Planned productivity in 2009 – 8250 tons of a beet a day. Actual productivity in 2009 – 9200 tons of a beet a day. Preparation volume – 900000 tons of a beet for a season.
	♦ Open Society "Olhovatsky sugar industrial complex" (the Voronezh region) Planned productivity in 2009 – 7200 tons of a beet a day. Actual productivity in 2009 – 7500 tons of a beet a day. Preparation volume – 500000 tons of a beet for a season.
	♦ Open Society "Zemetchinsky sugar factory" (the Penza region) Planned productivity in 2009 – 5100 tons of a beet a day. Actual productivity in 2009 – 5500 tons of a beet a day. Preparation volume – 600000 tons of a beet for a season.
	♦ Open Society "Livny-sakhar" (the Oryol region) Planned productivity in 2009 – 1850 tons of a beet a day. Actual productivity in 2009 – 3000 tons of a beet a day. Preparation volume – 150000 tons of a beet for a season.
	♦ Open Society "Meleuzovsky sugar factory" (Republic Bashkortostan) Planned productivity in 2009 – 3250 tons of a beet a day. Actual productivity in 2009 – 3500 tons of a beet a day. Preparation volume – 250000 tons of a beet for a season.
Group of companies "IVOLGA-TSENTR"
	♦ Open Company "Sakhar Zolotukhino" (the Kursk region) Planned productivity in 2009 – 5200 tons of a beet a day. Actual productivity in 2009 – 5500 tons of a beet a day. Preparation volume – 550000 tons of a beet for a season.
	♦ 'Open Company "Sakharinvest" (the Kursk region) Planned productivity in 2009 – 2000 tons of a beet a day. Actual productivity in 2009 – 2300 tons of a beet a day. Preparation volume – 220000 tons of a beet for a season.
	♦ Open Company "Belsakhar" (the Kursk region) Planned productivity in 2009 – 2000 tons of a beet a day. Actual productivity in 2009 – 2200 tons of a beet a day. Preparation volume – 230000 tons of a beet for a season.
Group of companies "AVRORA"
	♦ Borinsky sugar factory of Open Society "AVRORA" (the Lipetsk region) Planned productivity in 2009 – 2000 tons of a beet a day. Actual productivity in 2009 – 2000 tons of a beet a day. Preparation volume – 200000 tons of a beet for a season.
	♦ Hmelinetsky sugar factory of Open Society "AVRORA" (the Lipetsk region) Planned productivity in 2009 – 2000 tons of a beet a day. Actual productivity in 2009 – 2000 tons of a beet a day. Preparation volume – 200000 tons of a beet for a season.
Private proprietors
	♦ Rylsky sugar factory of Open Company "PROMSAKHAR" (the Kursk region) Planned productivity in 2009 – 2400 tons of a beet a day. Actual productivity in 2009 – 2500 tons of a beet a day. Preparation volume – 300000 tons of a beet for a season.
	♦ Joint-Stock Company "Sugar industrial complex Kolpnjansky" (the Oryol region) Planned productivity in 2009 – 3500 tons of a beet a day. Actual productivity in 2009 – 4000 tons of a beet a day. Preparation volume – 400000 tons of a beet for a season.
	♦ Joint-Stock Company "Sugar factory "SVOBODA" (Krasnodar territory) Planned productivity in 2009 – 4000 tons of a beet a day. Actual productivity in 2009 – 4500 tons of a beet a day. Preparation volume – 450000 tons of a beet for a season.

By results of inspection the complex of actions for modernisation of the technological scheme of sugar factory for the purpose of productivity and production efficiency increase is developed.

During the repair period of 2009 works are performed on realisation of I stage of the planned program, namely: full reconstruction конденсатной factory schemes, modernisation of station of heating of limed juice, reconstruction of the thermal scheme of diffusion department, repair of a mechanical part of the extractor and some other works.

As a result of the executed works increase of productivity of the enterprise is reached, technological indicators of work of separate stations are improved.


Unloading stages of beet slicer at Lopandinsky sugar factory

Dismantle of the equipment which is subject to replacement is spent.

The equipment design on installation of the new equipment is executed.
Delivery of 4 centrifuges of periodic action (type D412) manufactures "Fives Cail" (France) and 2 centrifuges of continuous action (type K1100) manufactures ВМА (Germany) is executed.
Centrifuges the all-around automation of their work is mounted, performed.
The technical studies of auxiliary personnel of factory engineering and are conducted.

Work main objective - an estimation of existing position, revealing of reserves on economy of heat power resources and improvement of quality of production with the greatest possible use of the existing equipment, working out of perspective actions for the subsequent development of the enterprises.

The complex of works on increase in productivity and increase of profitability of work of Pulp drier is executed.

Together with Open Company "VIOL-2" works are performed on improvement of system of automatic control by process of Massecuite boiling and other works, in which result:

the expense of fuel on industrial requirements is lowered;
technological parametres of work of grocery branch and factory as a whole are improved.

Jareskovsky sugar factory (the Poltava area, Ukraine)