In 2006, "TEPLOCOM" Public Corporation has carried out a set of activities on reconstruction of Ulyanovskiy Sugar Plant with increase of production capacity to 8000 tons of beet per day. A full set of design, construction, assembling activities has been carried out, equipment has been supplied and commissioned.
Scope of activities completed:
Detailed design of pulp pressing department with installation of vacuum pans.
Set of engineering activities on process and heat layouts and preparation of extractor DS-10.
Automation of extraction department.
Delivery, contract supervision and commissioning of:
deep squeezing press with production capacity of 4500 tons of beet per day;
vacuum pans for 70 tons with circulators;
pumps;
pulp catchers for pulp press water.
Construction of annex to the main building.
Assembling of deep squeezing press at the Public Corporation «Ulyanovskiy Sugar Plant»
Construction of annex to the main building
Pulp catcher for pulp press water
Vacuum pans
Activities on increasing production capacity allowed:
to increase of production capacity to 4350 tons of beet per day;
to increase of production capacity of extractor DS-10 by 50 % compared to the rated value with 100 % return of pulp press water;
maximal utilization of heat from secondary vapor of unit 5 of evaporator on warmer for limed juice;
to decrease temperature of ammonia condensates on heat exchangers for limed and diffusion juices, using them only to feed extractors;
to use secondary vapor of unit 3 of evaporator for boiling vacuum pans of last products;
to use secondary vapor of unit 4 of evaporator for heating non-filtered juice of 1st saturation;
to ensure filtration of non-filtered juice with 4 filters P9-UFL.
