- Performing a complete survey of the existing juice purification process diagram at the operating factory.
- Performing an analysis of operation of the existing equipment, pump equipment, collectors, re-calculation of pipelines. Making the equipment, process communications, power equipment, and fittings comply with the factory's productivity.
- Issuing the well-grounded propositions on renovation and upgrade of the process diagram of juice purification, equipment replacement.
- Selection, delivery and commissioning of new equipment. Development and delivery of non-standard equipment.
- Renovation of liming-carbonation plant including development of optimal operation process mode.
- Renovation of juice heating plant. Delivery, installation and commissioning of heaters. Development, manufacturing and delivery of non-standard heaters.
- Renovation of the liming-carbonation plant's units, delivery of new units (carbonating and liming units).
- Development, delivery and commissioning of gas-distribution unit for first and second carbonation units.
- Upgrade of pre-liming unit. Delivery of new equipment. Working adjustments during operation.
- Upgrade of juice filtration diagram using the existing vertical leaf filters.
- Upgrade of juice filtration plant, including installation of new-generation filters.
- Upgrade of sugar extraction and carbonation sludge removal plant (presses, thickeners).
- Implementation of complex process automation at the juice purification plant.
- Complex works on providing environmental safety of engineering processes.
- Provision of information and consultation services.
Implementation of a complex of works on renovation of the juica purification plant will provide for the following:
- increased factory's productivity;
- improved effect of juice and syrup purification and decolorization;
- provision for smooth and balanced operation;
- decrease of undetermined sucrose losses;
- saving electric power, required for juice transfer;
- increased CO2 use coefficient in carbonation units;;
- reaching high filtration and sedimentation properties of juices and suspensions along with optimal purification effect and low lime milk consumption;
- decreased calcium carbonate content in juice;
- reduced number of products at sugar filling lines and apparatuses;
- decrease of juice dilution;
- decrease of thermal losses to atmosphere;
- decrease of sugar losses in the filtration sludge;
- lower consumption of auxiliary materials;
- provision for environmental safety of engineering processes.
|
|
|
|
|
